Useful Tips for Air Compressor Repairs and Maintenance

When it comes to air compressors, in order to secure efficient operation, proper maintenance is needed. This will also reduce operational costs and extend the life the life of the air compressor. Otherwise, malfunction will happen and eventually the air compressor will break down, which will be very costly not only on the repair part but the loss of production as well. Below are some air compressor repairs and maintenance tips that you can apply to avoid these things.

 

Owner’s Manual

It is very important that you read, understand and follow the manual on how to properly use and take care of your air compressor. Although it is reliable equipment that does not require so much maintenance, user’s manual can be of help in case a problem arises. If lost it, you can download them online or call the customer service of your manufacturer.

 

Inlet Air Filter

The majority of air compressors come with inlet air filter. This makes sure that the compressor gets clean air and acts as a silencer or muffler. The inlet air filter should be regularly checked to ensure cleanliness. In case of clogs, it can cause higher electricity consumption and lower operational efficiency.

 

Tighten the Fasteners

Whatever the type of the compressor is, they all produce vibrations when they are running. Although a rotary compressor may produce a lower vibration compared to a reciprocating type, they all need to be inspected on a regularly basis to make sure that the nuts and bolts are not loose. Tighten them up if you have found them loose.

 

Lubrication

Lubrication is a must to ensure smooth operation and so you can avoid air compressor repairs. The lack of proper lubrication can cause excessive wear which will eventually lead to break down of its parts. Make sure that you use the right amount of oil as per the recommendation of the manufacturer. In addition, you also need to check the oil level and refill it up if necessary.

 

Safety Shutdown

There are a lot of industrial compressors installed that come with built-in safety down features. The purpose of this is to shut off and to protect the compressor in case the operating limits are exceeded. This may include high temperature, low oil pressure, higher current and very high pressure. Doing a safety check will guarantee that the safety systems are functioning and the equipment is well protected.

 

Heat Exchangers

A heat exchanger is necessary in order to reduce air temperature, as well as the operating temperature of the air compressor. If your compressor has a heat exchanger, clean it regularly. The scaling that results from cooling water can cause the exchanger to clog which will reduce its heat transfer capability. Periodic cleaning and descaling is necessary to reduce its operating temperature, while increasing its life expectancy.

By simply performing these maintenance tips for your air compressor, you need not worry about unnecessary costs. At the same time, you can maximize the use of your machine for a longer time.

Getting the Best Water Jet Cutter

Being able to choose the right kind of equipment is very important so you can avoid making one expensive mistake, aside from the fact that you will be wasting your time and effort. When it comes to a water jet cutter, you need to consider the different features that you will need. While the accuracy of cutting is a must, it is so much more important to purchase a machine that will suit most of the cutting works that you are doing.

Heads- a water jet could run with only one or two heads. In this case, you need to consider how much time is needed in your cutting cycle. You also need to work out ahead of time whether having one head is more practical than two heads.

Stock plates- it would be more practical to cut a large plate down to size instead of purchasing a waterjet that will match your stock plate. Alternatively, you can let a large stock plate to hang out beyond the catcher.

 

Operator Cost

A skilled programmer and operator are required to run a water jet cutter machine. As included in the procurement process, it is a must that you consider whether it would be easy for you to recruit a programmer or operator for your machine. If it would be difficult for you, then you have to consider you should opt for a machine that comes with an intelligent control system. This one is easier to run compared to CNC and CAM machines, which can be more complex in terms of operation.

One more issue that you need to take into consideration is whether the operator will be running not only one machine at that time. If yes, then some level of automation would be necessary. Look for features like cutting performance monitors and stack cutting.

 

Maintenance Issue

It is always expected that routine maintenance is performed by a trainer operator, but you still to make sure that the operator have gone through sufficient training. The training is often available for operators of the machine, if required.

 

Nesting package

There are various nesting packages that can be used with the waterjet cutter. The generic package would be fine for most users, but if you are looking for something for, then a customized nesting package would be a lot easier to use.

 

Right facilities

Different key facilities are needed during the installation of the machine. Enough floor space is important for such a large piece of equipment. At the same time, you will need water, power, compressed air, and drainage. Moreover, check if you have adequate room for materials that need to be loaded and stored, as well as a spacious and clean area for the maintenance task to be performed.

If you have plans of buying this machine, be sure that you consider these features. If needed, ask advice from the manufacturer before buying as you might be investing in the wrong machine.

 

Plasma Cutting Table Versus Laser Cutting Table

Both a plasma cutting table and laser cutting table make it easy to create parts that are CAD/CAM-designed and high-quality from different kinds of metals and materials. But considering your needs, which one is best for you? It would be hard to tell if you don’t have any experience using these types of equipment.

Plasma Cutting Tables

Plasma cutting has been around since the 1970s and 1980s but it only became very refined in the last few years. Early plasma cutters used to be inefficient and left behind chips and scars on cut materials and metals, so they were not really an ideal choice for precise applications.

Today, plasma cutting table technology is so much more refined. It is now used by millions of companies and shops around the world. So far it is considered to be the best way to cut conductive metals such as aluminum and stainless steel.

Below are some of the pros and cons of a plasma cutting table.

Pros:

  • Lowest operating cost: It consumes less power than the counterpart laser cutting. This means that the operating cost of a plasma cutter is lower than a laser cutter.
  • Fastest production rate: It has a very fast production rate, especially if you are working with thicker materials as they can slow laser cutters down a bit.
  • Can cut extremely thick materials: Such cutting tables can cut materials that are multiple inches in thickness, unlike with laser cutters.

Cons:

  • Not for precision cuts: The plasma jet that is used to cut materials is not as accurate as a laser. This is not often a problem except for those extremely low-tolerance applications, however.
  • Cuts may require refinishing: These cutters may cause dross and debris to adhere to the bottoms and sides of a cut, thus each cut might need to be refinished.
  • It can only cut conductive metals: Plasma cutters should react with a conductive material to cut. Meaning, they can only cut conductive metals such as aluminum and steel.

Laser Cutting Tables

Laser cutting makes use of high-powered C02 laser so it can cut metals and materials of all types. Laser cutting has been in utilized for decades and is considered to be a good option for manufacturers and shops that should have an increased flexibility.

Here are some of the pros and cons of laser cutting tables.

Pros:

  • Cuts a wide variety of materials: Laser cutting works on metals, as well as fabric and plastics or even wood, making it flexible for various projects.
  • Accurate and precise: Lasers offer a more accurate and precise result compared, though they may leave heat scars/marring in some situations.
  • Can be utilized for detail work: Lasers can be used to add more details to a finished project. This includes engraving, as well as decorations.

Cons:

  • Could not handle extremely reflective types of materials: Extremely reflective metals like copper usually cannot be cut by laser as they simply reflect the laser light.
  • Slower production rate: They are slower than plasma cutting tables for the majority of applications.
  • Cannot cut thick materials: Materials that are thick can’t be cut by most lasers.

What is Right for your Business?

If you are going to use the cutting table to create parts out of thick metals that are highly-conductive, then plasma cutting tables are definitely the right choice.

 

Repairing Pool Tiles: What to Remember

 

Pool tiles

The need to repair pool tiles comes at one point to every swimming pool owner, and when it does, it is important that it is done accordingly. The quality of the repair solutions, after all, will set the foundation for the extent to which you can enjoy your pool, after it has encountered issues. As such, if you find that you need to commission a few repairs, it is important that you make sure that you get the right results from it. And if you need help with that, remember these tips. [Read more…]

Hire The Best Commercial Pool Tiles Repair Services

Pool tiles repair

Leaking pool pipes, drippy faucets etc all require commercial pool repair services. Pool leakage can lead to loss of huge sums of money. Water leakage can even lead to structural destruction. The destruction caused by water leakage is just unimaginable. When you hire services of an expert agency pool leak detection can be done at beginning stages, this will help you save both money and time. Pool leak repair work can involve lot of expenditure. For this reason at times lot of people go in for entire swimming pool remodel. When you get entire swimming remodeled you can plan the entire look from the very beginning. You can put the new style ceramic pool tiles or other fancy accessories to make the pool area more appealing.

Many times poor workmanship as well as low quality pipelines can lead to serious plumbing issues. When maintenance work is not carried on at regular intervals it can lead to drippy drains, toilets, faucets etc. This is main reason behind water seepages. Washed-out pipes as well as rusted valves also cause pool pipe seepages. It is advisable that the issue of water leakage needs to be stopped when it actually starts. [Read more…]